500T/D Large Rice Mill Plant Introduction
Complete rice milling plant is the process that helps to detach hulls and bran's from paddy grains to produce polished rice. The objective of a rice milling system is to remove the husk and the bran layers from paddy rice to produce whole white rice kernels that are sufficiently milled free of impurities and contain a minimum number of broken kernels.
The 500 ton/day complete rice processing plant is designed to produce high quality refined rice. From paddy cleaning to rice packing, the operation is completely automatical controlled. Meticulously tested on various quality parameters under the guidance of our experienced professionals, these large scale complete rice processing lines are recognized for its reliable performance, less maintenance, longer service life, and enhanced durability.
We can also design the rice mill processing plant according to the different requirements of different users. Including the production capacity of the production line, as well as all rice mills, rice polishing machines, rice color sorters, rice hullers, rice packaging machines, dust collectors, etc. The structure of the rice mill production line can be a simple one-layer structure or a multi-layer structure. We will customize the special rice milling line design plan for you according to your detailed requirements. We offer complete set rice mills from 10-500T/D, these rice mill plants come with high rice yield and good white rice quality.
500T/D Rice Mill Plant Consists of:
1. Pre-cleaning: removing all impurities and unfilled grains from the paddy
2. De-stoning: separating small stones from the paddy
3. Husking: removing the husk from the paddy
4. Husk aspiration: separating the husk from the brown rice/unhusked paddy
5. Paddy separation: separating the unhusked paddy from the brown rice
6. Whitening: removing all or part of the bran layer and germ from the brown rice
7. Polishing: improving the appearance of milled rice by removing remaining bran particles and by polishing the exterior of the milled kernel
8. Sifting: separating small impurities or chips from the milled rice
9. Length grading: separating small and large broken from the head rice
10. Blending: mix head rice with a predetermined amount of broken, as required by the customer
11. Weighing and bagging: preparing milled rice for transport to the customer
Our company primarily focuses on producing Rice Milling Machine, Rice Polisher, Complete Rice Mill Plant, and Cereal Husking & Whitening Machine. Welcome to consult us for more information about the rice milling process.
Process Flow of Rice Processing Plant
In this stage we remove the dust from the paddy, if the paddy has dust when it is soaking it will pollute the water and influence the nutrition of rice.
After soaking and steaming it will be very easy to husk the paddy and save energy.
The pearling of pre-boiled rice cost much more time than normal paddy. The reason is that after soaking the rice is easy to become smectic. To avoid this problem we use blowing rice miller, and increase the rotating speed of rice miller,the rice bran transmission adopt neaumatic type to reduce the friction.
4. Polishing and Grading
Grading machine is used to separate different quality rice and separate broken rice from the good ones. Good rice come through the polishing machine, it will make the milling rice become more beautiful color and more smooth, thus to increase the quality of rice.
5. Color sorting
The rice we get from above step still has some bad rice, broken rice or some other grains or stone. So here we use color sorting machine to select the bad rice and other grains. Color sorting machine is an important machine to ensure we can get high quality rice.
The finish rice now is ready dear all! Let's use our automatic weighing and packing machine to make them into 5kg 10kg or 50kg bags. This machine is electric type, you can set it like a small computer, then it will start working according to your request.
Rice Milling Process Flow Chart
The auto rice mill plant can process paddy into national standard rice just in one process at the following flow chart. Paddy Cleaning-Destoning-Paddy Husking-Husk Separating-Rice Milling-Color Sorting-Rice Grading-Rice Packing.
500T/D Large Rice Mill Plant Advantages
1. Our complete set rice mill plant covers an area of an area small, small investment, and apply the latest technology of rice milling, improve the milled rice rate, reduce broken, lower temperature meters, good bran removal effect, stable mechanical performance, convenient operation, and maintenance.
2. Every major operation unit is driven by an independent generator, which is controlled by an independent control panel.
3. Craftwork can be designed specially, combined flexibly, and processed into different kinds of excellent rice according to different client's needs.
4. The device is coated with a technique of static spray coating; the coating looks smooth and fine and is Weatherproof.
5. The feeding pipes are made of smooth glass, which looks good and very durable, too.
6. What's more, it is environment-friendly inters of adopting a high-effective dust collecting unit to get rid of dust.
Rice Mill Machine Application
Our rice mill can process steamed rice, white rice, long rice, short rice, glutinous rice, etc. It is very suitable for farmer use, rice process workshop, rice factory, or reselling. Welcome contact us for the details, thanks.